I haver tried Paramaters and there is no version button. Oct 1, 2019 #1 can someone tell me what the parameter is for spindle orientation is on mazatrol 640m nexus Nov 22, 2021 · I have a Mazak QT 200 and I am getting a battery malfunction alarm after I have replaced batteries and checked parameters are in but I am still getting #8 battery malfunction alarm have checked batteries with a tester 42 SPINDLE PARAMETER MALFUNCTION ( , , ) C H M Red. VCS-530C Smart Control. 143 Interlock Axis Move Alarm Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. May 15, 2007 · Due to the anti-Mazak attitude of the current manager here, I don't expect they'll allow a service tech to do any work on it. 4) Verify that all pin settings and rotary switches are correct. zx79r; Aug 12, 2022; CNC Machining; Replies 2 Views 82 Mar 17, 2012 · Hi all, In our company, we have 14 Mazak machines FH6000, FH4800, VCN510, VTC200, QTN200 and so on. From what I can find about Jul 8, 2022 · I found that when I open the machine, the axes go to the home point. Description An alarm occurred at milling spindle controller. Hi everyone. zx79r; Aug 12, 2022; CNC Machining; Replies 2 Views 260 Sep 8, 2008 · Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. Apr 19, 2015 · One of them has a spindle vibration which Mazak has not been able to correct. I checked through the transformer and verified we are pinned for our power level per the documents and have checked a bunch of things. . Hello. zx79r; Aug 12 Mazak Alarm 376 MAIN POWER TURNING OFF MALFUNCTION Description When the front door of a CE specifications machine was opened with the setup key switch set to “O”, the electromagnetic… Mazak Alarm 375 MOTOR & SERVO TURNING OFF ERR. Aug 13 Jun 8, 2012 · Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. ) Check and remedy 1. Apr 28, 2005 · #204 (Spindle Controller Malfunction) In alarm history it also shows #350(operating switch fault) and #33 (Emergency Stop) I've been trying like hell to speak with someone at Mazak in Gardena, CA for the last week, but they never call back or they put me on hold for 2 hours, only to tell me they're too busy. ! Even after inch/metric system selection, the units of the programs, tool information, or Remedy - Turn ON the "spindle selection" signal for the tapping spindle before performing the synchronous tapping command. CrashGordon1 Oct 31, 2010 · Look over the LED condition on the FR-SE spindle and see if you have an alarm LED condition. Views 2K. It is a facing operation so it is turning the part 700 sfm (200 rpm approx). I gather Aug 2, 2011 · The Mazak Matrix control was showing a &0002c fault and the drive was flashing F4 2C. torque 16000 rpm AC 37 kW (50 hp) [30-min. Sep 24, 2013 · The 257 Tool Unclamp Sensor Malfunction and the 256 Tool Clamp sensor malfunction went away and now I am getting the 302 ATC arm Driver malf. If I do a spindle orient m200 it goes crazy buzzing 4. zx79r; Aug 12, 2022; CNC Machining; Replies 2 Views Aug 11, 2011 · Mazak . I had the power co run 3 Phase 208v service. Problem is only on subspindle the main spindle handles the part perfectly. VTC-200B industrial equipment pdf manual download. Pull force secures tool holders in the spindle. Mar 12, 2013 · The top connector in your second picture is the start of the buss that controls the servos and spindle. Dec 3, 2010 · Mazak includes a little program "J2ctbus" that teaches these drives their parameters and home positions again, I did that and now neither of the drives are flashing any alarms. The are both from 1987. Oct 15, 2015 · IndustryArena Forum > Machine Controllers Software and Solutions > Mazak, Mitsubishi, Mazatrol > Mazatrol T32B lost parameters/multiple alarms Thread: Mazatrol T32B lost parameters/multiple alarms Results 1 to 1 of 1 Jul 28, 2015 · Hey Guys, I just got my first CNC lathe - a 1995 Mazak SQT 15MS with a T Plus Control. Check spindle runout with a ground, calibrated spindle test bar every 6 months and/or after any crash. The unit is the MDS-A-CV-37. 0", and compared the distance the tracker ball moved with the 200. So far everything is normal. May 19, 2021 · We used a FARO tracker with a tracker ball in the spindle. It connects to the servo amp shown in the lower left corner of the picture in post #4, the other connector goes to the spindle amp. Jan 20, 2021 · The Current issue we now face is when we go to fire up the spindle we automatically through the breaker and get the dreaded spindle controller Malfunction code. Apparently the small shop who owns it is just tired of it taking up floor space and just want it out. I set the max rpms to 2500. In MDI I can index to 1 degree increments : M319 S1 / M319 S59 / M319 S46 or whatever. Close the chuck and start operation with the workpiece gripped. He set us the procedure to set home possition only he did not disclose how to get into the parameters that need to be set. Contact Mazak Technical Center or Technology Center. They, Mazak, have been great in their efforts to diagnose and correct the problem with no positive results. Items related to servo parameters and spindle parameters With the MDS-C1 Series, only the serial encoder is compatible as the motor end detector. There are 5 possible reason for this alarm, but the machine is not giving me the reason, Just a number 21 alarm. Sep 15, 2022. Aug 13 May 3, 2021 · We inherited a Mazak AJV-25/405 from our parent company. Sep 27, 2018 · Tried to replace mitsubishi AC motor but spindle still wont orient. When we start machine contactor KM1 first connect but then immediately goes down. We know what paramaters to change but cant see them. Everything is now zeros. At the spindle amp, there are 2 connectors, one with a cable and the other the buss terminator. I’m trying to power up / home an Integrex 100 that’s been sitting a few months. Require Mazak Technical Center or Technology Center to re-set the spindle parameters. Safety speed limits must therefore be observed when designating spindle speeds. zx79r; Aug 12, 2022; CNC Machining; Replies 2 Views 2K. I looked in the Feb 11, 2021 · Mazak VTC 200B changing N11 parameter for alignment of x and y. Alarm 15, drive 1 =A6, drive 2 =f6/e7, drive 3=e6. com Jan 12, 2012 · So I bought a 1996 SQT-18M and put it in my barn. zx79r; Aug 12, 2022; CNC Machining; Replies 2 Views 1K Jan 19, 2024 · Mazak 640T Lathe, PC fusion Windows based control EIA/ISO option. Beside the TPM that we did, even though not 100%, we would need to study on why the servo is always malfunction. I believe that there is air in the grease line but I do not know how to manually purge the lines to move grease back into them. Cause Feb 21, 2022 · Now the problem is when I try to run the program, the spindle ramp up is really fast and is shutting off power to the machine. Aug 17, 2022 · I have recently changed out in control on our M32B VTC-16 mill and the parameters were taken from a different VTC-16 but there were no information to set the deceleration on the ATC and it is slamming at the end of each change and dropping tools a parameter list or the bits for the tool changer would be more than helpful. if that is the case simply hang the tools out further OR you can re-dimension the tool holder in the parameters. Hassaan; Sep 22, 2023; Mazak; Replies 4 Views 391. The alarm is always on the first process "facing" when the tool is at its starting point just outside the o. After the tool change team, the spindle goes to the right place and stops We ran the grease reservoir empty on our Mazak Nexus 510C. Alarm 42 - SPINDLE PARAMETER 42 spindle parameter malfunction Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. zx79r; Aug 12, 2022; CNC Oct 9, 2017 · If you are electronically savvy, you can do some testing. I have read in other places to manually turn the ball screw to return the spindle back to near home. Thread starter Nmbmxer; Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. N. CrashGordon1 Mar 5, 2011 · Mazak Phase Rotation. Recently, some of the machines had servo problem and need to repair. Check and remedy Turn off the main circuit breaker and then turn it back on. d of the part View and Download Mazak VTC-200B operating manual online. 42 SPINDLE PARAMETER MALFUNCTION Trigger The guidelines that have got been transferred from the NC unit to the spindIe ampIifier during NC power-ón are usually not right. rating] AC 30 kW (0 hp) [cont. Does anyone has the manual of this controller. Check polarity of your mr-j2 batteries Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. So I am buying new batteries to then try an reinput parameters. Having a problem getting the spindle to run. Conditions: Same as for items 1, 2, and 3 above. Nov 3, 2021 · Hello. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION Dear friends, hello! After the ATC is restored, according to the procedure, as in the video Mazak Customer Training - How to Repair Absolute Position on MR J2 on Vimeo Got a new problem that I can't solve for two days. I removed it, opened it up, and sure enough discovered one of the voltage regulators was toast and two neighboring electrolytic caps had leaked as well. Attempt 2. and 303 ATC amr 0B malf. Apr 26, 2019 · Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. Feb 18, 2015 · It thinks the b spindle is at home. However in Auto mode the M319 S(whatever) pushes out the clamp pin and when it's not lined up with This function turns the milling spindle to its ATC position. Feb 22, 2008 · Hi guys, Mazak SQT200MS 640T The sub spindle has the 5 degree indexing option. Would appreciate any help. Jul 29, 2013 · machine : mazak VTC-250D/50 alarm : 242 SPINDLE ORIENT TIME OVER Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. Does this sound like a parameter needs to be changed to slow down the spindle ramp up? Feb 25, 2018 · Hi, I have VTC-20B 1997 with M-plus. zx79r; Aug 12, 2022; CNC Machining; Replies 2 Views 1K. The two newer machines both run on the 640m controllers, and the older on the M Plus. It has Mazatrol M-2 It has sat a while and I received some battery codes. Description 1. Find the braking resistor (if it has one) and see if it is getting hot when sitting idle, or with the spindle running. Aug 14, 2013 · Mazak . If the alarm is not released, please contact your MAZAK service representative. Thread starter CarlsonSpencer; Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. Aug 24, 2018 · We have a mazak 5 axis with mazatrol matrix 2. Everything on the machine works fine, except a problem with the main spindle. 4. Since then we have not been bale to clear a 209 Slideway Oil Malfunction alarm. 0" it was supposed to move. Same outcome for both. After å while alarm 242 spindel orientation malfunction. 34 Servo malfunction 3 (&0000006F, &0008, ) Oct 3, 2003 · Maintenance Manual for VTC-160A/B, VTC-200B/C & VTC-300C(Mazatrol Fusion 640M) Publication # C557MA0014E 3/2000 CAUTION This Manual is published to assist experienced personnel on the operation, maintenance Sep 27, 2005 · Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. Alarm 42 - SPINDLE PARAMETER MALFUNCTION. The OHE/OHA type detector cannot be used as the motor end detector. zx79r; Aug 12, 2022; CNC Machining; Troubleshooting mazak qt10 spindle controller alarm. Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. I know that the machine will Apr 4, 2014 · It has been throwing a alarm 21, power unit drive malfunction. A spindle rotation command was given during mis-chucking. Aug 5, 2016 · We are having intermittent problems with our QT20, alarm 15 system malfunction. 0005 tolerance over the distance we were using it. I have opened the mr-j2-ct software and uploaded the back up, after turning back on I have tried to repair the absolute position with no success, I am unable to reset the two alarms 1. Z. Find the incoming 3 phase power. Mazak Alarm 250 SPINDLE START MISOPERATION. MessageType ofe and discover magazines on Yumpu. Cause Spindle rotation did not start when the spindle rotation start command was issued during automatic operation. The cable rang out OK. Check the voltage. The errors it kicks up are as follows in the order they appear. zx79r; Aug 12, 2022; CNC Machining; Replies 2 Views 511. parameter sheets that came with machine. Cause — Action Contact Mazak Technical Center or Technology Center. zx79r; Aug 12, 2022; CNC Machining %PDF-1. Apr 22, 2019 · Mazak VTC-16B Parameter Help. It is a direct drive spindle motor. Action The spindle amplifier and the encoder must be checked for normal operation. rating] 179 N∙m (132 ft∙lbs) [30-min. I have a parameters sheet that came with the original machine years ago; however, it just seems like there is a lot of information missing. I do M19 and spindle spinns up rpm but never completes orient. 43 SPINDLE MALFUNCTION 2 Cause The spindle (NC reset level) is abnormal. I was getting these errors before when doing synchronous rotation during parting-off operations but now I'm getting them just doing normal roughing (Bar Out) on the sub-spindle. The spindle is humming as it turns due this spindle tuning. that did not work and we had a long list of alarms and no tool Feb 10, 2022 · I have a Mazak PFH - 5800 with Mazatrol 640M 80 tool unit cell, which is giving me fits. Can read rpms so i guess plg sensor is ok. Find the spindle drive. Action. The cover of the Spindle will also give you some indication of what the LED conditions are as different combinations tell you what alarm it is. 442 data renewal not allowed 218 chcking type not selected 204 spindle Nov 14, 2023 · 3) If still present, you will then need to check all spindle parameters and compare them with that of a hard copy, usually located in a sleeve on the drive’s front cover. Jul 18, 2015 · started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. 6 ATC ARM JOG CCW Dec 18, 2014 · We have contacted mazak with help to clear a alarm 10 Detector Malfunction. How can I get this b-spindle back to where it should be? We have a spring sheath protecting the spindle on the front. It looks like the arm is out of alignment just enough to touch the side of the spindle when it is changing the tool. zx79r; Aug 12, 2022; CNC Machining; Replies 2 The standard 50-hp integral turning spindle motor allows the QUICK TURN 450 to process a wide range of medium or larger-diameter parts. When your spindles are up and running, you're cutting parts and making money. Have just purchased a Mazak QT-20 with mazatrol T1 control. 56 SYSTEM SOFTWARE CHECKING. It is about 6-8" to the left to far. Action Jan 27, 2018 · Mazak Mitsubishi transformer questions. 3. AEM191; Sep 15, 2022 Views 290. I went to look at it today and it seems to be in decent physical shape for its age. A milling spindle rotation command was given even though the chuck was not closed. Speculating if the not on tension bearings have come loose. zx79r; Aug 12, 2022; CNC Machining; Replies 2 Views 791. zx79r; Replies 2 Views 260 started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. It seems to happen after a couple of minutes of roughing on every part. Additionally, monitor your spindle’s spring force with a draw bar pull-force test. After the system boots, the following alarm appears: “22 Feedback System Malfunction (5,0,&0025)” According to the manual for Alarm 22 ( , , 25): Cause - This alarm implies decreases in the voltage of the Sep 26, 2013 · We are having problems with our new MAzak VTC 200 generating feedrates that too excessive with too low rpms too. Now you can orient. Mar 1, 2021 · 34 servo malfunction 3; 35 overload; 41 spindle malfunction 1; 42 spindle parameter malfunction; 43 spindle malfunction 2; 44 spindle malfunction 3; 51 e2rom malfunction; 52 battery alarm; 53 nc temperature warning; 54 dio5v malfunction; 56 system software checking; 57 no plc; 58 corrupt plc; 59 plc stopped; 66 parameter malfunction; 67 illegal Sep 3, 2018 · Holding with extended jaws on 10" chuck. After checking transformer taps, and getting the phasing correct, I get alarm 25 main power supply malf on the screen. For the lathe, the workpiece may even come off if the chucking force decreases. A milling spindle rotation command was given even though the milling head (Baxis) was not clamped. , Axis, ) C H O Red. Sep 14, 2009 · I got out my manuals and looked at the machine parameters and compared them to the written parameters I have from Mazak. Mar 3, 2014 · At the shop we have two 12/98 VTC-Bs (one 16 and one 20) and an 11/96 VTC-20C. A milling spindle rotation command was given even though the milling tool was not clamped. Once located, you’ll need to access the spindle parameters at the spindle drive unit. zx79r. In addition, some older T3 Mazak's used a servo amplifer for the mill spindle which engaged mechanically. when I turn the spindle by hand on my screen it shows revolutions per 8 for example 8 then 16 then 24 then 32 then 41 then 49 and this continues as I increase the revolutions by hand . Whoosh they are no longer there. Jun 25, 2015 · Hello, Well I have a new problem with our Mazak QT6T, 640T control. The QUICK TURN 450 features a machine design that minimizes vibration during heavy duty turning to create exceptional surface finishes and maintain long tool life. Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION Action Contact Mazak Techie Middle or Technologies Center with the info of the first item (Security alarm Zero. When I get the spindle up to any speed and then stop the spindle, the spindle coasts and takes up to 45 seconds to stop, depending Apr 1, 2021 · 42 SPINDLE PARAMETER MALFUNCTION. There is a persistent code, 304 (F104) ATC Arm Position Malfunction, that the operating manual describes as coming in when the ATC is stopped outside of its intended position and/or the cycle has not completed after +10 seconds from when the control Feb 3, 2021 · Mazak FJV-50/80 Fusion 640m Parameter to see pocket #? Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. Also for: Vtc-200c, Vtc-300c. Keeps throwing up the alarm 130 spindle rotation inhibited. (Chuck sensor provided. I'm getting this servo alarm and can't figure out how to clear it out. The machine is still stuck with a few alarms though, and that's where I'm stuck. Check the value displayed on the LCD readout before and after trying to run the spindle. Cause. The 257 Tool Unclamp Sensor Malfunction and the 256 Tool Clamp sensor malfunction went away and now I am getting the 302 ATC arm Driver malf. Cause Sep 5, 2012 · All, On our Mazak 510C II I am getting an F4 18 alarm on the Mitsubishi 4th axis drive – MDS-DH-V1-20. zx79r; Aug 12, 2022; CNC Machining; Replies 2 Nov 18, 2006 · Mazak VCN compact 5x alarm 33 servo malfunction 2. 6 %âãÏÓ 2344 0 obj > endobj xref 2344 72 0000000016 00000 n 0000005376 00000 n 0000005630 00000 n 0000005762 00000 n 0000005914 00000 n 0000006058 00000 n 0000006726 00000 n 0000007136 00000 n 0000007297 00000 n 0000007472 00000 n 0000007538 00000 n 0000007709 00000 n 0000010181 00000 n 0000010901 00000 n 0000011058 00000 n 0000011132 00000 n 0000011283 00000 n 0000011386 00000 n Dec 17, 2023 · 42 SPINDLE PARAMETER MALFUNCTION Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. Mazak FJV-250 Mazatrol 640M - Alarm 341 - ATC rotation malfunction Oct 1, 2019 · 05 mazak 510c spindle orientation Joined May 13, 2019. that did not work and we had a long list of alarms and no tool Jul 6, 2021 · It was throwing a few power supply/malfunction alarms and I discovered that the power supply for XZ servo was flashing an "F". Now you can repeat the above and tell the machine that the probe is in the spindle. I can get the spindle to jog but it will not allow me to put the spindle on by simply upping the RPM. Is there any way to convert the older machine to run the 640m controller? Since we got the machines each has been dedicated to its Dec 8, 2022 · I recently just became owner of two Mazak Quick Turn 8's with chip conveyors. It indexes only doesn't clamp. 1500 rpms. alarm. Apr 23, 2018 · Mazak VTC-16B. Do not adjust or change the parameter settings greatly as operation could become unstable. M01 No spindle serial connection 0054 Details Synchronous tapping command was issued in the multiple-spindle control II, while the spindle with the "spindle selection" signal ON was not serially connected. Jan 21, 2015 · Mazak FH-480 Spindle Malfunction Alarm. The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. we simply set the trackers origin at our work offset zero, used the controller to move the spindle to X- 200. The screen is displaying a 31 servo malfunction. Thread starter valleyduramax; Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. Aug 13, 2022. 6 is executed in series in reverse order. The problem is that we get now error 44 Spindle malfunction 3. 43 SPINDLE MALFUNCTION 2 (Alarm No. zx79r; Aug 12, 2022; CNC Machining velocity hold control axes approach zeroes, the spindle speed increases significantly. I can only pull it back about 4" to see the ball screw. 204 SPINDLE CONTROLLER MALFUNCTION; Parameters are seldom 42 SPINDLE PARAMETER MALFUNCTION ( , , ) C H M Red. Attempt 1. To perform ATC operations, clamp the milling spindle at this position. Feb 6, 2017 · Hi guys, I got put on to a 1980-something Mazak VQC 15/40 by a friend of mine. 2. W C G O J M R A C T 5A The function described in the menu item No. The e-brake goes off and it can't be Jan 25, 2018 · Mazak 10N ATC-MC parameters - recovery. Now on the position page you can see the control thinks that the spindle is empty. Aug 13 Alarm List for the Mazak INTEGREX 300/400-II For other Mazak alarm lists visit following pages. zx79r Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION. Mar 13, 2009 · zoom out on the simulation page more than likely if its with a turning tool the machine thinks the holder is hitting the tailstock which you cant really see unless you zoom out. Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION Jun 30, 2016 · I have been trying for two days to reset this alarm. Have anyone had this problem or can advise Thank you Dec 9, 2021 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Standard 10000 rpm spindle 10000 rpm spindle output/torque diagram Speed Output Max. Cause 54 DIO5V MALFUNCTION. Mazak Spindle & Unit Rebuild Program. In the controller of the spinlde reads f46c. We had a power failure because of lightning, ever since we have this alarm. noname777. Read the latest magazines about 3 ALARMNo. Mazak Alarm 251 MILLING MOTOR ROTATION PROHIB. At four or five spindle rpm ranges a vibration will occur, some shaking the Z axis tin creating a noise that drowns out all small tool cutting sounds and Feb 13, 2014 · Go to MDI then hit the right menu key till you see "SP No SET" (this allows you to set the spindle tool number) key in 0 (zero) and press enter. A sizable drop in force could lead to vibration and runout, which can damage your spindle and your parts. Mazak’s spindle unit rebuild and repair program leverages 30 years of spindle rebuild expertise to help you make the most of every minute in your production cycle. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright I slowed the arm down with the Mitsubishi Drive software on the control (MRJ-2 Parameter 158). Action Require Mazak Technical Center or Technology Center to re-set the spindle parameters. Today it popped alarm 15 during a run and during a few power shutdowns and restarts it kept coming back. The tracker has a . rating] High-speed 16000 rpm spindle 16000 rpm spindle output/torque diagram 8000 rpm spindle output/torque diagram High performance at any speed Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 "the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help me i would appreciate it May 19, 2020 · Our MAZAK QUICK TURN SMART350 is throwing ALARM #260 "GREASE LUBRICATION" about once a day. Just got everything hooked up and turned on my new to me machine. ) displayed in parentheses. The controller is a mds-b-sp-110. Spindle performance rules part production. ug ix lv gu ft za ji lr hj qq